Press Brake

The Press Brake Manufacturer!

 

 

Changshu Dazheng Electromechanical Equipment Co., Ltd It is a comprehensive mechanical and electrical equipment manufacturing enterprise integrating R&D, production, sales and service.

 

 
  • Precision Press Brake
    This 14-meter twin-CNC precision press brake is engineered for ultra-long and heavy sheet metal bending, delivering high throughput and consistent accuracy for elevator panels, curtain walls,...
    read more
  • Servo Press Brake
    This electro-hydraulic servo press brake is engineered for high-precision forming of complex sheet metal components. Widely applied in aerospace, automotive manufacturing, and other high-end...
    read more
 
Why Choose Us
Solution Design and Optimization
With extensive industry experience, we provide machining centers, punch press machines, and press brakes with customized solutions for equipment selection, production line layout, precision metal processing, and efficient engineering implementation.
Quality Assurance and Maintenance
Strictly implement product quality assurance commitments. Provide regular return visits, preventive maintenance services, establish equipment/project files, and conduct full lifecycle tracking.
Our Services
We provide punch press machines and press brakes with 24-hour technical support, remote troubleshooting, fast engineer dispatch, and reliable after-sales service for efficient metal fabrication and industrial production needs.

 

Advantages of Press Brake
Precision Press Brake
Servo Press Brake
Precision Press Brake
Servo Press Brake

Reducing Waste: Press brakes are an accurate way of bending metal. As such, press brake machines help in reducing waste and eliminate rejections.
Smart Technology: CNC press brakes provide an advanced automated solution to bending metal. This makes modern press brake a very smart technology.
Faster Production: Press brakes speed up the production process. This occurs by combining automated processing with reduced defects.
Easy Operation: Press brakes are one of the easiest pieces of equipment to operate. They do not require highly skilled operators like other machines.
Reduce Labor Costs: Automated press brake machines reduce the cost spent on labor. This helps in lowering the cost per part.
Improved Safety: Modern press brake machines come with many different safeguard measures like laser sensors. The sensors stop the metal fabrication operation when the operator is in harm's way.
In-house Manufacturing: Metal fabrication workshops usually outsource the bending process to third parties. However, modern press brakes are quite cheap. This allows metal fabrication workshops to undergo the entire manufacturing in-house.
Versatility: Modern press brakes can work on many different shapes of bends. Additionally, sheet metal of varying thicknesses can be bent. Changes to setups are not needed due to the presence of automated thickness detection software.
Programming: Changes to the setup can be done using programming. The operator does not need to adjust the machine settings manually.
Complex Bends: A modern press brake can use different types of dies and modified programming, allowing the creation of complex bends like cones.
Affordable: Simple press brakes are a very affordable technology. Therefore, even small-scale metal fabrication shops can install these machines in their facility.
Many Different Options: Many types of press brake machines are available to suit different requirements. Therefore, you can find a machine that will fulfill your exact demands.
Seamless Workflow: CNC press brakes can fit directly into the assembly line of your metal fabrication workshop.

 

Components of Press Brake
 

Bench
The bench or bed is the fixed part under the beam where the dies are installed. It can contain a crowning system to compensate for the crossbar deformation, especially in machines two meters/6' wide and up. Such a system can be found in a variety of versions which embrace different design philosophies among manufacturers or are based on specific machine types or families. Excellent results are possible through the use of a hydraulic crowning system. In this case, a number of high pressure and low flow rate cylinders are inserted within the machine bench to compensate for the frame deformation during the pressing phase by producing a counterforce from underneath.

 

Lateral Frames
Represent the side plates or shoulders that define the width of the machine frame. These can also be different: for example, machines with synchronized hydraulics almost always have a gap, called throat, so a sheet that is wider than the distance between the shoulders or columns can be inserted into the machine frame.

 

Punch
This tool replicates the desired bend profile and makes direct contact with the sheet metal. Punches come in various shapes and sizes to accommodate different bend angles and materials.

 

Die
The die is the stationary counterpart to the punch, providing the form for the bend. It can be a simple V-shaped die for basic bends or a more complex shape for specific profiles.

 

Clamping System
This mechanism securely holds the sheet metal in place during the bending process, ensuring accuracy and preventing slipping.

 

CNC
The CNC (Computer Numerical Control) is the core of the machine. The operator interface device used to program the sequence of machine movements through direct input of parameters/programs or off-line programs, which are normally created by the technical department as directed by the production management. Very often the CNC allows several setting/input options such as numerical mode or graphic mode: the former requires the operator to enter the data for the desired part directly in the appropriate fields on the program screen; the latter is more user-friendly, especially for a non-expert operator, and requires the use of 2D or 3D graphics showing the shape of the desired end product as well as the bending sequence.

 

Sheet Metal Supports
These are very often optional accessories. If fixed and sliding on a guide, they only serve to support heavy and/or bulky workpieces during processing. If mobile (followers), they serve to “accompany” or follow, the sheet metal as it swings due to the bend forming process. They work during both upward and downward sheet movements.

 

Rear Backgauge
This device ensures that the bend is positioned correctly in the part to be produced. It usually consists of a beam on which two or more "finger stops" (backgauges) are mounted. They are able to move sideways to find the correct position.

 

Different Types of Press Brake
 

Hydraulic Press Brake:

Renowned for its versatility, it's powered by hydraulic oil and two synchronized hydraulic cylinders.

Mechanical Press Brake:

Defined by its flywheel, crank mechanism, and clutch, it offers rapid and efficient bending.

CNC Press Brake:

Powered by computerized operations, this brake offers precision and programmability.

 

 
Applications of Press Brake
 
01/

Machine Tools: A press brake makes parts for other machine tools. This includes the machine enclosures, tanks, frames, and other components.

02/

Electrical Parts: Electrical parts such as junction boxes and enclosures are made with press brakes.

03/

Automotive Industry: Press brake is used in the automotive sector for fabricating frame components.

04/

Construction: Press brakes make frames and duct parts for the architecture and construction industries.

 

Selecting the Right Press Brake Machine

 

 

Tonnage Capacity
Calculate required tonnage using the formula: Tonnage = (Material Thickness² × Material Constant × Bend Length) / Die Width. Material constants vary by type, with mild steel at 1.35, stainless steel at 2.0, and aluminum at 0.8. Select a machine with 20-30% capacity reserve for safety and longevity, which also allows for future expansion into thicker materials or longer bends.

 

Working Length
Choose working length based on your largest typical workpiece, plus 200-300mm for tooling clearance and positioning flexibility. Common lengths range from 1000mm to 6000mm depending on application requirements. Longer machines cost more but provide flexibility for handling oversized parts without repositioning, which saves time and improves accuracy on large components.

 

Control System Requirements
Match the control system to your application complexity for optimal efficiency. Manual controls suit simple, repetitive work where programming isn’t necessary. NC controls handle moderate complexity with programmable back gauge positioning. CNC systems manage complex parts requiring multiple bends and angles with automatic sequencing. Fully automated solutions serve high-volume production with minimal operator intervention, integrated material handling, and quality verification systems.

 

Packaging box transportation

 

Packing Details

We will packing by professional export packing,safety against breakage, finally into the wooden cases/ carton/pallet or customized package.

Delivery Details

We can deliver by SEA,air,rail transportation,the China-Europe Railway Express etc.
TNT, DHL,UPS, FEDEX, EMS,S.F EXPRESS etc.

productcate-800-400

 

 

FAQ

 

 

Q: What is a press brake used for?

A: A press brake bends and forms sheet metal into specific angles or shapes for fabricated components such as brackets, panels, and enclosures.

Q: How does a press brake work?

A: It presses a metal sheet between a punch and die using controlled force from a moving ram to create a defined bend.

Q: What are the main types of press brakes?

A: The primary types are mechanical, hydraulic, and servo-electric press brakes, each using a different drive system.

Q: What materials can be bent with a press brake?

A: Common materials include mild steel, stainless steel, aluminum, copper, brass, and galvanized sheet metal.

Q: How accurate is a press brake?

A: Accuracy depends on tooling, setup, and machine type. Modern programmable machines provide highly consistent results.

Q: Is press brake operation safe?

A: With proper training, machine safeguards, and adherence to established procedures, press brake operation remains safe and controlled.

We're well-known as one of the leading press brake manufacturers and suppliers in China, featured by quality products and good price. Please rest assured to buy durable press brake made in China here from our factory. We also accept customized orders.

press brake, Servo Press Brake, Precision Press Brake